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Project 600RR - 2006 Honda CBR600RR
author // Korry Hogan
photographer // Korry Hogan
Project 600RR
For some time now our Honda 600RRhas been the victim of something heinous — a bone-stock exhaust system. Not only does this hideous contraption weigh a metric ton, but it sounds something like an asthmatic cat jumping rope at the top of Pikes Peak. Knowing the majority of our readers are quick to drop their hard-earned cash on a quality-sounding exhaust system, we decided to follow suit and bolt a Jardine RT-One Race slip-on exhaust system to our test mule. To help manage the increase in spent exhaust gases, we also added a Dynojet Power Commander III-USB (PCIII USB) to recalibrate the fuel injection system.

Being a performance-minded band of hooligans here at 2WT, we wanted to prove exactly how much horsepower was gained after installing each component on the motorcycle. Lucky for us, Dave Mayo and Tony Thompson of Rockdale Cycles in Conyers, Georgia, were gracious enough to let us flog our little silver 600 on their dyno to get real-world horsepower numbers for our readers.

All of our runs were a 4th gear roll-on from 4,000 rpm until the rev-limiter said no more.

To begin our test, we left the bike bone-stock and netted a predictable 99.12 rear wheel horsepower (RWHP).

Next, came the installation of the PCIII USB to our test bike. While following the detailed instructions from Dynojet we found a few missing pictures that we thought might help clarify any questions you might have during installation.

Project 600RR

1. Removal of the fuel tank cover first requires removal of the (2) 4mm (Allen-wrench) bolts at the front of the tank shell.

Project 600RR

2. Next, remove the 3 bolts that hold the fuel tank ring in place and open tank with key.

Project 600RR

3. Remove the 6mm bolt from the top of the side panel and remove the ram-air duct cover, beginning at the gas tank and sliding it forward.

Project 600RR

4. After removing the duct, check for loose wires and remove the plastic tank, so you can be on track with the PCIII USB instructions.

Project 600RR

Following the instructions from Dynojet, we plugged the PCIII USB into our stock motorcycle and made another run on the dyno. We were astounded to see that this simple fuel injection recalibration netted a 4.41 RWHP increase without other modifications, for a total of 103.53 RWHP.

Project 600RR
Project 600RR

We then decided to keep things fair, so we unhooked the Power Commander completely, installed the Jardine Slip-On Stainless Steel/Carbon Fiber race exhaust and made a run. Without a Power Commander to assist in correcting the fuel ratio, the bike made only a scant improvement over the stock pipe at 99.73 RWHP. Not a huge increase in power, but an improvement nonetheless.

Project 600RR

With the exhaust now in place, we plugged the Power Commander back into the wiring loom and installed the Jardine Exhaust Map that was available on www.powercommaner.com to our unit. After making one final dyno run with our now mightier CBR our results were very impressive — 105.48. A 6.36 horsepower increase over stock.

Project 600RR

Today’s fuel-injected motorcycles are under strict emissions regulations when they are delivered, but we proved that simply adding a slip-on exhaust and Power Commander to a stock 600cc engine can provide upwards of 10 percent more power to your bike.

2WT recommmends proper training before working on your motorcycle. Procedures may vary for each bike. This article is considered a basic guide, use it at your own risk